With display technology rapidly developing, the emergence of flexible LED displays has captured the attention of both tech enthusiasts and industry professionals.In this post, we will together with you deeply explore the flex LED display, shedding light on their making procedure, underlying principle, difference, and main features.
Table of Contents
1.How to Make Flexible LED Displays?
When comes to a flexible LED screen, many people will be curious about its making procedure. How to make a LED flex screen? Then the finished flexible can give you a stunning visual effect. Here are 7 primary steps that can make you generally realize the procedure.
Step 1: Complete All Materials You Need
To make a flex LED screen, you will need several materials and tools, including LED units, flexible fabric or mesh, a control system, power supply, connectors, wires, mounting brackets, and a computer or other device for programming and customizing the display.
Step 2: Make Some Calculations
Calculate the length of the required flexible LED module. This is an important step in understanding how to make a flexible LED screen.
Number of LED Modules in Length = LED Screen Length ÷ Individual Module Length.
Number of LED Modules in Height = LED Screen Height ÷ Individual Module Height.
Step 3: Install Assembly Structure
Arrange the prepared iron pipes according to the desired flex LED display shape and screen size and fix them to the wall with expansion screws or chemical bolts.
Step 4: Assembling Wires
1. Assembling the DC5V Cable
Calculate the number of LED modules that can be carried by a single power supply based on the current of the individual LED modules. Then assemble the corresponding number of DC5v cables to the power supply.
2. Connecting the AC Cables
Connect the 3x 2.5mm2 AC cables to the power supply by connecting the brown colour to “L”, the blue colour to “N” and the yellow and green colours to “G”.
3. Receiver Card Power Cable
Connect red to power “+” and black to power “-“.
4. Flat Cable Connection
Calculate the receiver card arrangement and load and install the cables to the corresponding receiver cards.
5. Connecting the Network Cable
Use the network cable to connect the receiver cards in series. Please note that the point value of a single main network cable is less than 650,000 points.
Step 5: Assemble the Receiving Card and Power Supply
Secure the power and receiver cards with cables to the ferrous square tubes using cable ties or screws according to the load layout diagram.
Step 6: Build the Panels
According to the direction of the arrow on the flexible LED module, attach the flexible LED panel to the iron pipe with a magnet according to the drawing. At the same time, we need to connect the corresponding DC5v cable and the corresponding cable to the flexible LED panel.
Step 7: Program Debugging
After the components are assembled and powered on, we need to debug the programme, open the software, find the location of the receiver card, import the receiver card programme and set the connection layout of the screen receiver card.
2.How Does Flex LED Display Work?
Flexible LED screens work similarly to conventional LED screens, which display images and video by controlling the switching on and off of LED pixels. A flexible LED screen consists of multiple LED modules, each consisting of multiple LED pixels connected by a flexible material such as a flexible printed circuit board or a flexible plastic substrate.
Inside the LED module, each pixel consists of three colors of LED light emitting diodes (red, green and blue) that can be switched on or off to produce high quality images and videos.The controller of a flex LED screen sends signals to the LED module to turn the pixels on and off to present images and video.
The flexible LED display screen typically uses conventional controllers and microprocessors that can be connected to devices such as computers and mobile phones to receive signals and control the LED modules over a network or transmission line.
Flex LED displays also work by controlling flexible materials so that you can bend, fold, and stretch the display, to suit different application scenarios.This process requires research and control of the physical and electrical properties of the material to ensure the performance and reliability of the screen.
3.Why are OLED Displays Flexible Whereas LED Displays Are Not?
As we all know, OLEDs and LEDs are two of the most commonly used alphabetical acronyms for display technologies. Why are OLED displays flexible, but not LED displays? The reasons for this question are as follows:
3.1 OLED Displays
1.Material Composition:
Organic Layers: OLED displays use organic (carbon-based) materials for the emissive and conductive layers. These organic compounds can be deposited on flexible substrates.
Substrate: Flexible OLEDs often use plastic substrates (like polyethylene terephthalate, PET) instead of the rigid glass substrates used in traditional displays. This allows the entire display to bend without breaking.
2.Structure:
Thin and Lightweight: The layers in OLEDs are extremely thin, which makes them inherently flexible. The emissive layer, where light is produced, is a very thin film.
No Backlight: OLEDs emit their light, so they don’t require a bulky backlight, making the entire structure thinner and more flexible.
3.Manufacturing Process:
Printing and Coating: The organic materials can be applied to the substrate through printing or coating processes that are compatible with flexible substrates.
Low-Temperature Processing: Many of the processes of manufacturing OLED displays can be done at lower temperatures, which is suitable for flexible plastic substrates.
3.2 LED Display
1.Material Composition:
Inorganic Materials: LED displays use inorganic materials, such as gallium arsenide or gallium phosphide, which are rigid and brittle.
Substrate: Traditional LED screens use glass substrates, which are rigid and prone to breaking when bent.
2.Structure:
Backlight Requirement: LED displays require a backlight to illuminate the pixels, adding to the rigidity and thickness of the display structure.
Rigid Components: The inorganic LEDs themselves are rigid and need a solid base to be mounted on, which is typically a glass or other inflexible material.
3.Manufacturing Process:
High-Temperature Processing: The production of LEDs often involves high-temperature processes that are not compatible with flexible substrates.
OLEDs use flexible organic materials and plastic substrates, allowing for a bendable, lightweight display. In contrast, traditional LED displays rely on rigid inorganic materials and require a backlight, making them inflexible. This fundamental difference in design and materials is why OLED displays can be made flexible while traditional LED displays cannot.
4.How to Choose Flexible LED Displays to Boost Your Business?
Choosing flexible LED displays for your business involves several key considerations to ensure that the screens meet your specific needs and goals. Here’s a comprehensive guide to help you make an informed decision:
4.1 Understand Your Business Needs
Application: Determine where and how you plan to use the flex LED display. Applications can include advertising, stage backgrounds, retail displays, corporate presentations, or event backdrops.
Environment: Consider whether the flex LED displays will be used indoors or outdoors, as this will affect the specifications needed for brightness, durability, and weather resistance.
4.2 Consider the Style of Your Business
Before choosing a flexible LED display, you should evaluate the style of your business and what you want to achieve. Irregularly shaped bendable LED screens hanging from the ceiling are full of character and debauchery, perfect for outdoor stages and entertainment venues such as concerts. Regular long soft LED display is perfect for shopping centers to display product information on shelves.
4.3 Key Specifications
Resolution and Pixel Pitch: Pixel pitch (the distance between the centres of two adjacent pixels) is critical; the smaller the pixel pitch, the higher the resolution and the better it is for close viewing.
Brightness: Ensure the flexible LED screen has adequate brightness for the intended environment. Outdoor flex LED screen needs higher brightness to compete with sunlight.
Refresh Rate: A higher refresh rate of soft LED display offers smoother motion, which is vital to video displays.
Contrast Ratio: Higher contrast ratios of flex LED display offer better image quality, with more distinct differences between light and dark areas.
4.4 Additional Features
Interactivity: Some flex LED screens offer touch capability, which is beneficial for interactive displays.
Software and Control Systems: Evaluate the software that comes with the screens for content management and control. User-friendly software can make a significant difference in ease of use.
4.5 Easy to Install and Maintain
Installation Process: Consider how easy it is to install the screen. Some flexible LED screens have a modular design that simplifies installation and maintenance.
Maintenance: Look for flex LED displays with easy-to-replace parts and consider whether the manufacturer offers customer support and service.
4.6 Cost and Return on Investment (ROI)
Budget: Determine your budget and find a balance between cost and quality. You can justify the higher upfront costs if the flexible LED displays provide better performance and durability.
Energy Efficiency: Energy-efficient LED flex screen can reduce operational costs over time.
Warranty and Support: Check the warranty period and the availability of technical support and service.
4.7 Choose a Reliable LED Screen Manufacturer
As the LED display market is relatively mature, thousands of emerging LED display manufacturers explore and produce a variety of LED displays with different functions.
Therefore, a reliable flexible LED display manufacturer can significantly decrease your cost because they can effectively control the quality of LED screens and provide professional technology support, which is beneficial to your subsequent business support.
5. 6 Key Features of EagerLED Flex LED Screens
The above-mentioned content is that we need to find a reliable manufacturer to support your business. EagerLED will be your favorite choice. After 15 years of development, EagerLED has become a leading LED display manufacturer in China. Besides, EA-Flex indoor soft flexible LED screen is deeply loved by customers. Why is it so popular?
1.High Flexibility
Flexible LED displays are made of soft rubber, so the panels are highly flexible. And you can assemble it freely, bend and curve without damaging any of the LEDs.
2.Magnetic Front Service Design
Thanks to the magnetic design, it can be easily attached to any metal surface/structure, saving frame, space and maintenance costs. With special tools, front-end maintenance can be completed, which is convenient and quick.
3.High Contrast, High Refresh Rate
EAGER soft flexible LED display uses nation star LED and high-quality driver IC to make the soft LED display with the feature of high refresh rate(≥3,840), high definition and high contrast. The display color is clear, uniform and vivid.
4.Ultra-Thin, Ultra Light
EagerLED flexible LED modules are soft and light, making them ideal for creating various curved surfaces and widening design possibilities. Currently, there are three series of 240x120mm, 320x160mm, and 256x128mm to choose from.
5.Cool LED Display
Compared with the traditional regular LED display, many people will be attracted by the flex LED screen with a strange appearance. The application of ultra thin flexible LED screen in advertising media and other fields will have unexpected benefits.
6.Simple and Easy Installation
EagerLED flexible LED displays adopt a strong magnetic assembly design, which can be quickly installed or replaced, and seamlessly spliced.
6.In Conclusion
In this post, we discussed about making procedure, underlying principle, difference, and options of the flexible LED display screen. Also, we recommend our hot-sale flexible LED screens to you, whose high flexibility, high refresh rate and high resolution will give you an excellent business activity effect, allowing audiences participate in the event immersively.
If you are looking for a cost-effective flexible LED displays, please click the link to contact us. You will get more unexpected surprises!